Cold Link Africa May 2019 | Page 33

PROJECT INCORPORATING COLD CHAIN The absorbed power is 56kW for each unit with a 75kW motor. Each package incorporates a compressor, marine shell and titanium tube condenser, and suction accumulator designed with a heat exchanger to sub-cool high-pressure liquid and evaporate the liquid overfeed from the ice maker. The entire package is manufactured by Everflo and includes all valves and controls. They only require a liquid and a suction line connection on site. Everflo’s standard package comes with the marine shell and tube condenser and could be used with cooling tower or seawater. In this case, they used seawater for the condensers due to the proximity of cold seawater. “The advantage is water saving and improved coefficient of performance (COP) with lower absorbed power,” said Potgieter. How do these ice makers work, though? The ice maker has a double- walled vertical steel drum, and low- temperature ammonia is circulated through the wall of the drum without the use of an ammonia pump. Freshwater is sprayed on the inside of the drum and forms ice, which is scraped off by a rotating scraper. The ice falls into an insulated bunker below. The bunker has The new plant has four Everflo ammonia package units each with a cooling capacity of 145kW at -25°C and 30°C condensing. a raking system to rake the ice into a conveyor, which takes the ice about 50m QUALITY CONTROL IN FACTORY ASSEMBLY in Killarney Gardens, Cape Town. The packs have a small footprint and can Everflo has been designing and be transported on conventional road manufacturing refrigeration systems for vehicles or in standard shipping containers ice bunker and racking system and industrial applications since 2003, fine- for export. The packs for Gansbaai Marine duplicated the same to accommodate tuning the design over the years until each had a mass of only four tonnes. the increased capacity of the four new finally coming up with their new range of ice makers. packaged ammonia packs. Except for BENEFITS OF INDEPENDENT SYSTEMS to the boats. Gansbaai Marine built the original the imported compressors, valves, and There are seven models available in the reduced the installation time of the motors, the manufacture and fabrication range of Everflo ammonia packs and it complete system on site to only four weeks. are all done in-house at the Everflo plant can, with the least amount of site labour, The use of Everflo packaged units COLD LINK AFRICA • May 2019 www.coldlinkafrica.co.za 33