Cold Link Africa March/April 2019 | Page 47

FEATURE SANS 10147 clearly defines the skills legally needed to perform the different tasks in the servicing, repair, and maintenance of pressurised HVAC&R systems. The PER requires that all persons who perform the tasks mentioned, be registered by an authority as being competent to perform the required tasks. The South African Qualification and Certification Committee for Gas (SAQCC Gas) has been appointed by the Minister of Labour as the registering authority for those in the HVAC&R industry and other sectors that work on pressurised systems such as LPG installations and bulk gases. To summarise, pressurised systems require a certification of conformity to verify that all the components, grade of piping, selection of safety valves, pressure vessels, pipe jointing, provision of safety devices, pipe bracketing, and so on, meet the relevant standards. Most commercial and industrial systems will have several certificates of conformity for the various parts, like the pressure vessel, receiver, or piping. The individual certificates are checked as part of the task of the inspector, such as an authorised inspection authority (AIA) in issuing a certificate of conformity for the entire plant and design. A second certificate is required to be issued by those that pressure test, evacuate, and charge systems or repair them. The second certificate, referred to as the certificate of compliance, verifies that all the work performed has been done within the standards and good engineering practices. The certificate of conformity and certificate of compliance are distinctly different, and the skills/knowledge required by persons who issue such certificates are also distinctly different. A technician/practitioner who has met all the requirements by SAQCC Gas for registration in category B, is authorised to issue a certificate of compliance after completion of work done on a system. The certificate verifies that all work was done safely and responsibly with the least impact on the environment. The skills required to issue a certificate of conformity for a plant or a system is far more complex and requires a thorough technical understanding of the standards and codes. A misconception exists that a certificate of conformity is the same as a certificate of compliance and that it can be issued by persons registered by SAQCC Gas in category B. There is also the misconception that a certificate of conformity is only required for large industrial or large ammonia refrigeration plants. SANS 347 clearly defines the level of conformity required for piped systems. Many of the large commercial plants installed in supermarkets or on cold stores or chilled water systems require a certificate of conformity for the plant and a certificate of compliance issued by those that charge or work on the pressurised circuit on site. The number of persons in South Africa qualified to issue the required certificate of conformity is much fewer than those able to issue a certificate of compliance and is driven by demand and enforcement of the legal requirements. The issuing of the required certificates is costly, time- consuming, and requires the necessary infrastructure. Regretfully, there are many plants that on completion, because of cost cutting or mere lack of awareness, do not have the required certificate of conformity nor have certificates of compliance issued by the contractor. Adherence to the legal requirements rests with the contractor and the plant owner. The saving on the cost of certificates may appear attractive but could be short-lived. Accidents have no boundaries in time or place or injured parties. Any accident with injuries will inevitably be followed up with an investigation by the Department of Labour. All pressure vessels require certificates of conformity. Continued from page 45 INCORPORATING COLD CHAIN Chilled water systems also require certificates of conformity and certificates of compliance for those that perform tasks with refrigerant. The absence of the legal documents could be costlier than having the installation done and certified correctly from the start. In concluding, let us not forget that the standards are all about minimum safety COLD LINK AFRICA • March/April 2019 and do not impact on plant performance and efficiency. A plant may be compliant with all the legal standards but could lack efficiency or performance because of a poor design. CLA www.coldlinkafrica.co.za 47