Cold Link Africa June 2019 | Page 35

FEATURE INCORPORATING COLD CHAIN Refrigerated transport – a matter of life and death By Ilana Koegelenberg A while in transit, and also reduces shelf life when delivered to the retailer. “Food waste is aided by poor refrigeration, increasing the cost unitarily to the consumer,” says Swart. Temperature fluctuations affect the appearance and taste of fresh products in a variety of ways. For instance, if ice cream melts or fresh product is frozen, the product will be ruined, Solomon explains. A more serious issue arises when products are stored at temperatures that are too high. This is when illness-causing bacteria, which exist naturally all around us, can begin to grow more quickly. “The risks include writing off of stock that is not fit for consumption, returns by customers (which leads to a loss of earnings), and consumers possibly getting ill, leading to damage to a brand’s reputation,” explains Clinton Holcroft, managing director of Serco. "Perishable products do just that – they perish!” says Cliff Marks, managing director of SC Bodies. “The lifespan of these products can be increased by changing their temperatures and keeping those temperatures constant. Much research has been done worldwide in this area, and it is fast becoming law internationally to maintain the cold chain.” “I think the transport link is one of the most important and most complex links of the cold chain,” explains Kenan Gröss, managing director of JAVGR Refrigerated Transport Solutions. “Should that link be broken, the food stands a chance of being spoiled and thus poisoning the consumer and causing illness and even death.” s we continue our exploration of the various links of the cold chain, we get to the very important link that is transport refrigeration. (If you haven’t done so already, check out our preceding features on the producer, retail, and processing links in the chain.) Refrigerated transport often comes into the cold chain at more than one point as the product gets moved from producer to consumer. And it’s during this link that the product gets exposed to a variety of different elements such as weather, road conditions, and mechanical failures. All of these have major contributing factors to the successful delivery and sustainability of the cold chain. The refrigeration system is a combination of the insulated body and the refrigeration unit. Together the two must maintain the cold chain for the transporter. “The object is to keep the product at the correct temperature from point of loading to point of dispatch,” explains Peter Solomon, managing director of Transfrig (a Valeo brand). But is refrigerated transport really that important? “Correct and proper refrigeration and temperature control is important as it prevents the ageing of the product during transit,” explains Pieter Swart, head of sales transport cooling – southern and eastern Africa at GEA. This also stops and slows the respiration of the product, which produces more heat if not maintained at the correct temperature. Failure to keep the temperature regulated causes premature ripening It’s vital to select the right refrigeration unit for the truck. We chat to local industry stakeholders to learn more about the very crucial transport link in the cold chain. From standards to trends and even useful advice – we explore all things refrigerated transport. It is important to partner with a reputable supplier who is knowledgeable about the options available, as well as having a reliable after-sales service to support the product. HORSES FOR COURSES What types of refrigerated transport options are available and what factors should be considered when choosing a solution? There are commonly four types of transport refrigeration systems available, explains Solomon. 1. Direct drive: The refrigeration compressor is driven directly off the vehicle crankshaft and will therefore only provide refrigeration while the vehicle engine is running. 2. Diesel-electric: Units that have their own diesel engines and electric motors and are therefore totally self- contained and independent of the prime mover. 3. Eutectics: A holdover or latent heat storage system. The completed unit comprises a 220V single phase or 380V three-phase condensing set coupled to eutectic beams or plates mounted internally to the roof of the body. The system is plugged into an electrical supply until the beams or plates have reached the required temperature, unplugged and the vehicle then used for its delivery round. 4. Cryogenics: Liquid nitrogen is stored in a tank under the truck COLD LINK AFRICA • June 2019 or trailer. When a valve is opened the nitrogen passes through pipes in the side walls to evaporators mounted in the roof. The system is then used like a conventional blower unit. The nitrogen is discharged into the atmosphere. CO 2 cryogenic systems are also available. There is also ongoing development of solar and all electric unit options. It is important to establish which type of refrigeration system is best suited to the customer’s needs, explains Solomon. “It is essential that we understand precisely what the user of the transport refrigeration system requires and then provide the correct solution.” Typical information required: 1. The product that is to be transported. 2. The temperature required. 3. The loading temperature of the product. 4. Body dimensions. 5. Insulation material and thickness. 6. Trip duration. 7. Number of door openings per trip. 8. The ambient temperature where the vehicle is operating. 9. Pull-down period (Eutectics only) www.coldlinkafrica.co.za 35