Cold Link Africa July / August 2024 | Page 26

It never fails to amaze me how you can open your mind to new concepts when it comes to conversations with people you meet when you travel .
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INCORPORATING COLD CHAIN

Developing micro-wave technology By Andrew Perks

It never fails to amaze me how you can open your mind to new concepts when it comes to conversations with people you meet when you travel .

I

was recently at Harmony Mine at Fochville ( deepest gold mine in the world ) in the North Western Cape training a whole bunch of Site Incident Response Training Teams where I met Jon Tweedt from Iowa in my guest house . Very interesting guy : over a cup of coffee he certainly opened my horizons . I thought the micro-wave in the corner of the kitchen was where I warmed up my supper . I never thought it comes from the invention of radar in the Second World War and what its uses are today .
It ' s an ongoing process but developing micro-wave technology is making big inroads into mining productivity throughout the world , and it is good to see that we are also embracing it in South Africa . This is not one of my normal articles but read on and , according to Jon , see where they are using the principles these days .
Thermal processing of ore minerals has been understood to improve processing rates in mining operations for some time .
Inducing a thermal shock causes microfracturing to occur within ore samples , reducing the total amount of energy required to pulverise the material into a fine enough powder for further chemical processing which removes precious metals from the ore mineral . Conventional heating techniques are costly and time-consuming , and do not yield sufficient energy reductions to justify their use . Microwave heating , however , is capable of rapidly super-heating only the target mineral while leaving the surrounding gangue material almost entirely unprocessed .
This rapid heating causes very fast thermal expansion of the target mineral , which increases the internal stresses in ore samples and can cause fracturing on both a micro- and macro-scale . Increased mineral content in certain ores contributes to this phenomenon , and it has been tested and proven by applying microwave power in the range of hundreds of kilowatts up to over
a megawatt . Larger sample sizes obviously require increased power to produce comparable results .
The magnetron tube – which converts standard DC power to microwave power – is limited to a maximum of 100kW at 915MHz . This functions as a cavity resonator which was developed by British scientists and physicists during World War II for use in radar systems . This technology was later applied to industrial thermal processing and remained the standard for nearly 80 years . Research into the optimal ISM frequency band at which to apply microwaves is ongoing , with possibilities including 2450MHz , 915MHz , and 400MHz . Industrialscale microwave generators capable of producing upwards of 100kW within the allowable frequency band of 900-930MHz have been unavailable until recently .
In the meantime , transistor technology became ubiquitous and subsequently replaced vacuum tube technology in nearly
Andrew Perks is a subject expert in ammonia refrigeration . Since undertaking his apprenticeship in Glasgow in the 1960s he has held positions of contracts engineer , project engineer , refrigeration design engineer , company director for a refrigeration contracting company and eventually owning his own contracting company and low temperature cold store . He is now involved in adding skills to the ammonia industry , is merSETA accredited and has written a variety of unit standards for SAQA that define the levels to be achieved in training in our industry .

26 www . coldlinkafrica . co . za COLD LINK AFRICA • July / August 2024