Cold Link Africa July/August 2018 | Page 35

INCORPORATING COLD CHAIN
FEATURE

Regulate cold with electrical heat tracing this winter

By Dirk Venter at eltherm SA

Electrical heat tracing ( EHT ) can assist plant and process managers to alleviate stubborn viscositysensitive products and processes , especially during the winter months with its energy challenges .

In a time where energy conservation has become paramount , the imminent winter months bring its own set of

uncharacteristically cold days , other costly sources such as flange or gas heater do not have to be used to compensate for
• Resins , epoxies , and adhesives ;
• Petrochemical industry ;
• Bitumen ;
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efficiency challenges . South African
unplanned heat loss .
• Food and beverage , such as glucose ,
organisations face escalating energy
Self-regulating EHT comes into play
chocolates , fats , vegetable and palm
usage and expenditure — during colder
here as it provides a controlled wattage ,
oils , and other syrups ;
months — all in an effort to run operations
effectively maintaining a fixed target
• Automotive manufacturing processes
within prescribed temperature perimeters .
temperature without external control .
like glues and oils ; and
Fortunately , technology innovation has
This in turn drives down time spent
• Brewing – maltose and dextrose . CLA
led to some effective solutions that enable
to maintain temperature as well as
manufacturers to keep products at an
continuously adjusting the temperature
optimal temperature , lowering viscosity
or worse , be caught unawares as it
and ensuring that it is easier to transport
becomes colder .
products around the plant during the colder months .
One such solution is EHT . EHT lowers the viscosity of many processes , as it acts as a compensating heat source to maintain
Self-regulating EHT therefore reduces power output as temperature increases and conversely , increases it systematically as the temperature lowers , which in turn leads to improved energy efficiency .
1 . To prevent freeze damage , EHT can be installed on these pipes , preventing them from freezing .
2 . Example of heat tracing regulating temperature .
or raise the heat in pipes , tanks , surfaces ,
Winter not only affects industry — colder
and other vessels . It effectively replaces the heat loss in the process and can
days and the resultant higher viscosity can also impact domestic water supply as well
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therefore be used to prevent product
as reliable drainage of rain and waste
from gelling or freezing , whilst maintaining
water , leading to freeze damage and
the low viscosity of the process on plant
ultimately , frozen and burst pipes .
equipment .
To prevent freeze damage , EHT can
Ultimately , EHT helps ensure that pumps
be installed on pipes , preventing them
do not malfunction due to cavitation
from freezing . Again , a customised ,
and pipes do not get blocked , mitigating
self-regulating heat tracing solution is
costly repairs , maintenance , and potential
developed , installed , and monitored to
downtime .
ensure pipes are warm enough throughout
Heat tracing can also provide significant cost reductions and energy conservation since it regulates temperature , ensuring that during
the winter months
EHT can maintain and lower the viscosity of liquids in many industries and applications , such as :
Photos by eltherm
COLD LINK AFRICA • July / August 2018 www . coldlinkafrica . co . za

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