Cold Link Africa Jul/Aug 2016 Vol 1 No 6 | Page 29

INCORPORATING COLD CHAIN
FEATURE
Continued from Page 1

Cold storage: Air versus strip curtains( a local study)

Systemair appointed an independent consulting engineer, Jeff Wedgwood of JWCE, to assist with an

temperature interference from the various surrounding materials.
It became evident that the strip curtain
• The extractor air volume( 12.94m ³/ s) exceeds the fresh air supply( 5m ³/ s). This FA value was provided by Viking
Also( as witnessed on several occasions), the plastic doors are often left ajar and the strip curtains draped over the doors
independent report on the effectiveness
does indeed offer zone separation;
based on the existing installed units.
or shelving, since both the doors and
of air curtains as opposed to strip curtains
nevertheless, the separation is not as
• The air volume entering through the
the plastic strips are an obstacle when
on all the openings of a supermarkets’
effective, because warm air continues
main entrance doors is estimated at
passing the doorway, especially when
bakery cold and freezer rooms.
to enter the cold room at ceiling level,
9m ³/ s [( 2.5m x 2.5m) x 1.44m / s)].
transporting goods. An air curtain would
Systemair installed a complete air curtain
with cold air losses at floor level being
• Most of the air curtains in the store
provide a definite thermal barrier— even
solution at a Gauteng supermarket to both
unacceptably high. These losses add
were switched off.
when the door is open and loading
reduce current energy consumption and
additional load to the refrigeration system,
• The extractor and canopy fans run
is taking place— resulting in a more
improve indoor temperature for not only
as well as added defrost cycles in an
continuously.
even and controlled temperature being
the store itself, but also cold and freezer
attempt to eliminate excessive ice build‐up
maintained within the rooms.
rooms. The entire store was fitted with
on the evaporator coils in the room.
Conclusion
The general store area is currently
Frico / Systemair air curtains, as well as door
To minimise the losses through cold and
operating at a negative pressure level
switches on all the openings to reduce the
Note: At the time of arrival the strip curtain
freezer room doors, and furthermore
as a result of the imbalance between
air curtain running time.
was draped over the door while loading
to ensure a controlled climate in these
the supply of fresh air and the extracted
As a comparison, the bakery cold room
was in progress, which could explain the
refrigerated rooms, the door openings
air volume. For the air curtains to
and freezer room doors weren’ t changed,
high room temperature. This would not
need to be sealed. At present this is done
maintain the necessary thermal barrier
so the strip curtains— still in good condition
have been the case had an air curtain
with plastic strip curtains and lightweight
between internal and external zones, it is
— were left intact.
been installed.
plastic doors.
imperative that the extracted and fresh
Tests were conducted on site by means
air supply are balanced. Introduction of
of a smoke machine to evaluate the zone separation of the air curtains on all the openings. These tests were, however, inconclusive as the zone separation could not be measured. After discussions with the technical department in Sweden and further onsite inspection, it was decided to measure the zone separation by means of
Entrance / receiving doors
• Inconclusive readings at the time of testing due to no / minor temperature difference between the inside and outside temperature.
• Receiving doors and hatches protected by single air curtains.
• Entrance protected by double air
An air curtain will provide a definite thermal barrier, even when the door is open and loading is taking place, resulting in a more even and controlled temperature being
the shortfall will balance the system. It is recommended that this be introduced at the extractor canopies so as not to add additional load to the existing airconditioning system.
Systemair / Frico AB remain confident in their air curtains to provide significant energy savings at this test installation. CLA
a thermal camera.
curtains.
• Note: An air velocity of 1.44m / s was
maintained within the rooms.
General info
• Ambient temperature 19.7 ° C
• Minimum temperature ‐6.0 ° C
• Maximum temperature 21.3 ° C
A bare polystyrene sheet ± 1 500mm wide by the full door height, was placed in the doorway against the door sill to provide a neutral background and limit the
measured coming into the store through the main entrance, equivalent to 9m ³/ s.
Summary of findings
• The store air-conditioning system was switched off at the time of the visit, and the extractor fans and canopies were all operational.
Even though these doors and plastic strip curtains work well— provided they are intact— they are delicate and easily damaged. Therefore, to prevent functionality losses due to damage, they need frequent maintenance in the form of repair and replacement, which is costly in the long run.
1. An independent study was conducted to test the effectiveness of air curtains as opposed to strip curtains on all the openings of a supermarket’ s bakery cold and freezer rooms.
2. The study found the air curtains to be more effective than the strip curtains.
3. An air curtain will provide a definite thermal barrier, even when the door is open.
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