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FOLLOWING ON FROM the commissioning of four new BDM cutting and machining centres at a combined cost of £ 1.7million , TruFrame has now installed a new Urban welding and cleaning line that ’ s already offering outstanding levels of product quality , accuracy and consistency and without any additional cost to their customers .
The new AKS 6910 / 8 VARIO has been specified with electrically driven servo motors on each of the welder ’ s eight heads , which replaces the traditional arrangement of pneumatic cylinders that have been used on this sort of machinery for decades .
These ‘ smart heads ’ communicate with each other in real-time , allowing them to drive together at the same rate and with the same degree of force . This not only ensures that all frame and
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transom / mullion elements are welded in perfectly square , but additional controlled pressure at the final ‘ squeeze ’ point helps to improve overall joint strength .
The introduction of the new welder , with its cutting-edge technology , has also allowed TruFrame to further improve the visual appearance of all frame corner and transom joints by reducing the weld restriction from 2.5mm to just 0.2mm . The resulting ‘ pencil-thin ’ weld line on foiled product is a striking visual enhancement , which extends around the entire frame rebate due to the unique profile specific tooling which formed a large part of the entire investment .
The corner cleaning section makes up the second half of the new line and provides an enormous amount of additional manufacturing capacity . The SV
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800 / 4 automated CNC cleaning station is able to process four corner or transom joints in a single cycle time . The consistency of cleaning and final finish is improved with the use of Teflon-coated knives and bespoke cutter sets for processing odd-leg outer frames . Finally , the added automation through softwarecontrolled transfer tables reduces the potential for damage caused by manual handling .
TruFrame ’ s two-year investment programme was
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planned from the outset to provide ample capacity for future growth , whilst also challenging the industry ’ s accepted quality standards . With the project ’ s completion scheduled for early 2019 , when the second welding and cleaning line is delivered and commissioned , the company has been pleased with the early response garnered from customers .
www . truframe . co . uk
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