Clearview National November 2019 - Issue 216 | Page 32

PROUD SPONSOR OF DOORS & WINDOWS DOORS&WINDOWS Mechanical Joints with uPVC is the Choice for Consumers » » MORE AND MORE, UPVC FLUSH FIT windows are becoming a favoured alternative to their traditional timber counterparts, as it is now possible to create authentic timber-look frames using the material. Clare Higgins, Product Manager at REHAU, explains the possibility and benefits of mechanical joints for fabricators, installers and end users. Despite high demand for a cost- effective alternative, the highest product quality must be retained. Across the board, from the large- scale to the smallest of projects, consumers expect perfection right down to the joints in their dream property’s sash windows. Consequently, to find a suitably durable and high-quality solution that is sympathetic to each property’s aesthetic, fabricators and installers should discern the best jointing solutions for individual projects. SMALL ASPECTS, BIG IMPACT Robust windows requiring little to no maintenance are high on consumer wish lists, and selecting the method for fabricating window joints is vital to ensuring best long-term performance. Good building insulation, as well as reduced heating costs, are just two of the benefits afforded by tightly sealed joints that also deliver complete protection from the elements. Timber frames have normally used traditional window joinery techniques in both their manufacturing and installation. As a result, traditional mechanical joints tend to be found in many older timber window systems that were installed before uPVC windows came onto the market. Installers and fabricators that can replicate the traditional look of these timber-frame joints with uPVC alternatives could therefore find themselves in a lucrative position. UPVC’S JOURNEY A consistently held view is that traditional frame materials are of higher quality than plastic alternatives. However, fabricators and installers are now able to dispel uncertainty and reassure the consumer that this notion 32 » N OV 2019 » CL EARVI E W- UK . C O M no longer stands, thanks to the continued development of robust, high-quality uPVC materials. According to investigations, fabricators favour the more cost-effective option of welding their flush sashes. Yet this cost- effectiveness is only a short-term benefit as it can result in a less authentic-looking timber alternative. In addition, the traditional mechanical jointing method was regarded as more costly and time-consuming while uPVC continued to grow in popularity. By contrast, alternative means of jointing like welding the mullions and transoms together became a go- to option for fabricators. Yet though they are deemed easier to manufacture and more cost-effective to produce, these welding joints do not enjoy the same authentic appearance as their mechanical joint counterparts. On top of this, the trade can no longer risk producing less authentic-looking windows when consumers are increasingly conscious of what the market offers. THE IMPORTANCE OF AUTHENTICITY Choosing a suitable jointing option for a window is vital. As well as producing strength and durability, mechanical jointing also provides a realistic and genuine appearance. Using either mechanical joint blocks or a MechWeld joint solution, REHAU’s Rio Flush Fit window equips fabricators with a solution that fits with any aesthetic to their clients with minimal additional installation work. Both mechanical and welded joints are available in solutions offered by a number of well-established window companies. Fabricators can therefore satisfy the requirements of their projects thanks to the flexibility over their choice of window joints. As an example, the MechWeld joint features fully welded detail on the inside while offering the look of mechanical-style timber joints outside. With a range of jointing solutions for different property styles at their disposal, fabricators and installers are able to replicate and offer the finer details of highly sought-after traditional timber flush fit windows with modern uPVC window systems such as the Rio Flush Fit. ADVANCING INTO THE FUTURE Time must be taken to introduce mechanical joints within the manufacturing process, so as to produce an authentic replica of timber frame windows. By giving careful thought to finer details like jointing options, uPVC can be seen as the go-to option for cost-effective yet high-quality timber window alternatives, especially considering the remarkable advances in technology surrounding the material. Fabricators and installers must gravitate towards using mechanical joints alongside welded joints in uPVC flush sash windows so they can fully capitalise on the jointing method’s benefits. As well as producing a cost-effective, durable solution, they afford consumers an aesthetically pleasing product suitable for any building project. www.rehau.uk/rio