CBE Research Report Spring 2017 | Page 9

Student Oral Presentation #4 SANS-Supported Liquid-Liquid Phase Separation Drives the Inversion of Crystallization Rate from Heterogeneous Melts of Broadly Distributed Random Ethylene Copolymers Xuejian Chen 1 , George D. Wignall 2 , Lilin He 2 , Carlos Lopez-Barron 3 , Rufina G. Alamo 1 1 Department of Chemical and Biomedical Engineering, FAMU-FSU College of Engineering, 2 ORNL, Biology and Soft Matter Division, 3 ExxonMobil Chemical Company Abstract Techniques aiming to control the rate of polymer crystallization have long been of industrial interest. It is known that crystallization rate of polymer strongly depends on the initial melt state. Prior work 1 using Differential Scanning Calorimetry (DSC) in broadly distributed (composition) random ethylene copolymers has reported an unprecedented inversion of crystallization kinetics from heterogeneous melt with lowering temperature. The mechanism behind this is further analyzed with detailed Small Angle Neutron Scattering (SANS) investigations of the melt structure of a broad ethylene 1-hexene copolymer (reproduced by a copolymer blend) in a wide range of temperatures that were reached either by heating the solid (from below) or cooling from homogeneous melt (from above). 2 In both cases, the observed SANS signal gradually changes from a pattern consistent with a one- phase melt (high temperature range) to a deviation toward higher intensity in the low Q region displaying signature of a minor disperse phase in a homogeneous matrix (low melt temperature range). The latter structure is consistent with demixing of the highly branched molecules and corroborates the postulated liquid-liquid phase separation (LLPS) as an explanation for the inversion of crystallization kinetics observed by DSC. In the melt approached from above, LLPS requires longer time to evolve to the same extent as in the melt approached from below. Nevertheless, SANS gives evidence of LLPS irrespective of the path taken to approach the melt. Figure 1. Inversion of crystallization rate (T c,peak ) with lowering melt temperature T melt (closed symbol). Figure 2. Deviation of scattering towards higher intensity in low Q indicates LLPS in the melt. Reference 1. Mamun A, Chen X, Alamo RG. Macromolecules, 2014;47:7958. 2. Chen X, Wignall GD, He L, Lopez-Barron C, Alamo RG. Submitted. 8