Bulk Distributor Jan/Feb 19 | Page 13

B ULK D ISTRIBUTOR Components January/February 2019 13 WƌĞĚŝĐƟǀĞŵĂŝŶƚĞŶĂŶĐĞǁŝƚŚ^ĂĨĞ'ƵĂƌĚ Fort Vale C launches ‘Superseat’ T o help customers who have applications that do not merit fully exotic materials, but for which an upgrade from 316 stainless steel would be desirable, Fort Vale had developed a methodology for incorporating a permanent Inconel seat within all footvalves. This feature will be introduced across the ranges in the coming months. On show at this year’s ITCO Tank Container Village at transport logistic in Munich will be one of the first valve series to incorporate this seat. Designated as the ‘Superseat’, it will come at no extra charge and we anticipate a significant benefit for chemical companies, operators and lessors through prolonged tank valve use. 316 stainless steel valves offer a broad chemical resistance and food-duty spectrum which allows them to carrying products safely, hence their wide use. However, certain chemicals, concentration percentages, or environments, can lead to a form of localised corrosion – crevice corrosion – which is particularly prevalent at the union of the sealing face and the main footvalve seal. Crevice corrosion has been a known phenomenon across all types of 316 stainless steel valves for some time, and so several years ago Fort Vale turned to the use of exotic materials for these applications – employing high nickel steels, such as Hastelloy. While solving the problem, the cost of such materials can be prohibitive and so their use is limited. Until now, users have had to determine the balance of economics: less frequent valve replacement, against the cost of the use of exotic materials. By using Inconel, a material with a much higher pitting index than 316 stainless steel, greater resistance is offer to a wider range of chemical applications. An overlay principal adopted by Fort Vale to integrate this material into our standard 316 stainless steel valve bodies will ensure long-life and trouble free use. Fort Vale continue to supply Hastelloy seated valves, which will be designated as ‘Ultraseat’ valves, and also to manufacture in other exotic materials for those applications where corrosion resistance within the whole valve, not just at the sealing face, is required. entrifugal pump manufacturer Griswold has introduced a new diagnostic tool. SafeGuard features wireless access and 24/7 proactive alerts that tell the user when a problem occurs, and also provides actionable guidance to resolve it. Current diagnostic technologies often provide only a warning signal without details about the root cause or the ability to offer guidance on a resolution. The data that is provided is displayed in a complicated way that only diagnostic experts can understand, and do little to support the local maintenance team on a day-to-day basis. Lastly, most solutions are only designed to monitor the health of the pump and ignore the health issues associated with the motor. The SafeGuard solution provides answers to all of these critical needs, says Griswold. The SafeGuard Preventative Maintenance Solution allows both the pump and the motor to be remotely monitored 24/7 with continuous cloud connectivity, delivering the true value of Industrial Internet of Things (IIoT). If an issue occurs, a proactive alert is automatically generated, including clear actionable guidance that can be easily followed by maintenance personnel to resolve the root cause of the issue. This proactive approach to pump monitoring can help lower maintenance costs by up to 30 percent and result in up to 75 percent fewer breakdowns. SafeGuard is designed to monitor all types of centrifugal pumps. Four battery- powered sensors are included in the system as well as a node/sensor reader. All four sensors work in unison to predict the full health of both the pump and the motor. This allows for a complete diagnostic analysis that reads the tri-axial vibration, temperature, and electromagnetic values for the pump and motor. With these capabilities, SafeGuard is able to detect more than 20 failure modes. www.griswoldpump.com www.fortvale.com WƵŵƉƐϮϬϬϬůĂƵŶĐŚĞƐ HV ball and slurry valves P umps 2000 say it is now offering the latest technology in diaphragm pumps by introducing a 3ins HV high-volume ball valve & 4ins HV high-volume slurry valve pumps. Pumps 2000 say it is now offering the latest technology in diaphragm pumps by introducing a 3ins HV high-volume ball valve & 4ins HV high-volume slurry valve pumps. These air-operated, dual-diaphragm pumps have flow rates of 416 gpm and 540 gpm, respectively, and deliver significantly greater volumes at every point on the curve. Both models use a patented 4ins air motor, containing the best features of the Pumps 2000 line, and its design is claimed to be the most efficient. The pumps are ideal for the most demanding applications in many industries, including oil & gas, mining & tunnelling, chemical, construction, food processing, general manufacturing, marine, pollution control, pulp & paper, railroad, sanitation, and water & wastewater markets. The Pumps 2000 designs have a number of patented design features that make it possible to offer low life cycle cost while delivering outstanding performance in the harshest environments as these pumps are designed specifically to handle abrasive, solid- laden, slurry and corrosive fluids. Key features and benefits include: • Patented long-life diaphragm and self-cleaning valves • Large solids handling of up to 1.3ins and 3ins, respectively • Longer-lasting, self-lubricating, non-stalling, anti-icing modular air motor components that never require lubrication • Conductive plastic (FRASplas) safe for explosive environments, rated and certified to ATEX M1 • High Suction lift • Maintenance In Place (MIP) - can be repaired onsite and no end of life. www.megator.com A LONGER LIFE. AT NO EXTRA COST. WHAT’S NOT TO LIKE? The new Fort Vale Superseat Footvalve is a radical alternative to an age-old problem. Crevice corrosion is a common issue within the chemical and food-duty markets, particularly at the union of the sealing face and the main footvalve seal. Previously, the best solution was to use high nickel steels such as Hastelloy® in an effort to solve the issue - but this could be prohibitively expensive. That’s why Fort Vale is now using Inconel® as part of their manufacturing process. With a much higher pitting index than 316 stainless steel, greater resistance is available to a wider range of chemical applications - ensuring long-life and trouble free use. Not every company can do this. Not every company is Fort Vale. FORT VALE. MADE TO LAST. Visit us at www.fortvale.com ®