FIRST FLOOR PLAN
Structure The gravity and lateral support structures comprised of pre-cast , reinforced concrete ( RC ) columns with a structural steel roof . The interplay between the RC and structural steel components ensured that the refrigerated warehouse was constructed to an exceptional standard of quality , while achieving the demanding programme milestones . From the jointless high performance warehouse floors , tailored for the material handling equipment , to the trafficable roof void with a support skeleton for the web of pipework and blower coils , the structure was designed to excel in providing a functional space that could be executed as required by the construction programme .
Management and Challenges The impact of the Covid-19 pandemic , the industry-wide steel shortage in January 2021 and the civil unrest in Kwazulu-Natal and Gauteng all contributed to a challenging project , but with early procurement of steel , and the usage of alternative sizing and sections , the bulk of the risk was mitigated through careful planning and programming .
All specialist installations were tendered separately but in parallel to the main contract to ensure competitive pricing and immediate appointment . The tenderers were encouraged to offer alternative building materials and specifications which resulted in cost savings . Specific design strategies , such as precast tilt up column construction , and alternative sequencing with regards to the steel installation , etc . were implemented to effect further savings .
SITE PLAN
Logistics The development was an opportunity to take the Polokwane ’ s operations to the next level to meet the business ’ s requirements and standards . Although a big adjustment to its current operations , the team were able to increase the height of the facility , thereby reducing the required footprint and operational efficiencies . The site allowed for two phases of construction . The first phase of the development was planned in such a way that the future 2nd phase of construction will not disrupt current operations and will allow an easy transition into the second phase of the build .
The design included large open picking areas which is flexible to increase storage in future , small multi-temperature storage rooms capable of storing product at any temperature and any humidity levels , ensuring longevity and freshness is not compromised , and also a large set of banana ripening rooms to be able to control the store demand and not wasting any product . The team also created a returns area to manage the return logistics such as the return of pallets and crates from the store , and the washing of the crates after each use to meet stringent health and safety requirements .
The site has value added facilities such as a truck servicing area , truck washing area and
50 Freshmark Distribution Centre