Application Book: Heating Solutions for All Industries | Page 26

PROCESS CONTROL COSMETICS AND OTHER LIQUID PROCESS HEATING The Total Heating Solution for the cosmetics’ manufacturing process Application Manufacturing cosmetic creams and lotions involves an emulsion process in which an oil, wax, and/or fat component is combined with a water component and an emulsifying agent. The combination is heated to an elevated temperature of 150 to 160°F (66 to 71°C). During the progression from development to dispensing, the lotion passes through a series of storage and transportation devices. These may include the mixing/holding tank, transport lines, a pump, a valve, a hopper, and the dispenser. Throughout the process it is critical the elevated temperature be accurately maintained. Even distribution and precise temperature control is critical to this application to prevent hardening or scorching and is necessary for the formula to be consistent from one batch to the next. Solution BriskHeat manufactures surface heating products, insulators, and a precise modular control system that will meet all these requirements. Surface heating products and insulators for this application include: - Silicone Rubber Blankets – Attach to the sides of tanks and hoppers - Silicone Rubber Tapes – Run along transport lines or around pumps and valves - Cloth Heaters – Wrap around pumps and valves - Cloth Insulators – Installed over blankets and tapes To ensure that the heating products maintain the required temperatures, BriskHeat’s PID temperature control system is used. It features individual modules that control each component of the process. The performance of each heater can be independently monitored through a large full-color touchscreen, the modules’ highly visible displays and indicator lights, remote monitoring, or email alerts. Additional features of the system include: - Accuracy up to 0.25°C (0.45°F) for maximum precision - Low and high temperature alarms for safety - Self-diagnostics of heaters and sensors for peace of mind - USB port for easy data downloads - Zone-locator for easy performance identification - Idle mode setting for energy savings and improved safety Lynx TM BSO TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TM TM TEMPERATURE CONTROL SYSTEM Lynx TEMPERATURE CONTROL SYSTEM USER INTERFACE 1 MODULE 5 TM TM TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE 1 MODULE 5 TM TM LYNX TM TEMPERATURE TEMPERATURE CONTROL SYSTEM CONTROL SYSTEM LYNX TEMPERATURE CONTROL SYSTEM LYNX TEMPERATURE CONTROL SYSTEM LYNX TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TM LYNX TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM LYNX USER INTERFACE 2 MODULE LYNX TEMPERATURE CONTROL SYSTEM 6 TEMPERATURE CONTROL SYSTEM LYNX TM USER INTERFACE 2 MODULE 6 TM TEMPERATURE CONTROL SYSTEM TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE MODULE 3 USER INTERFACE MODULE Lynx 1 TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM MODULE TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE 3 Lynx TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE 3 USER INTERFACE USER INTERFACE MODULE 3 Lynx MODULE 4 TM TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE USER INTERFACE MODULE 4 Lynx TM TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TM TM TEMPERATURE CONTROL SYSTEM Lynx TEMPERATURE CONTROL SYSTEM USER INTERFACE 1 MODULE 5 TM TM TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE 1 MODULE 5 TM TM LYNX TM TEMPERATURE TEMPERATURE CONTROL SYSTEM CONTROL SYSTEM LYNX TEMPERATURE CONTROL SYSTEM LYNX TEMPERATURE CONTROL SYSTEM LYNX TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TM LYNX TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM LYNX USER INTERFACE 2 MODULE LYNX TEMPERATURE CONTROL SYSTEM 6 TEMPERATURE CONTROL SYSTEM LYNX TM USER INTERFACE 2 MODULE 6 TM TEMPERATURE CONTROL SYSTEM TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE MODULE 3 USER INTERFACE MODULE Lynx 1 TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM MODULE TM TEMPERATURE CONTROL SYSTEM TEMPERATURE CONTROL SYSTEM USER INTERFACE 3 Lynx TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE 3 USER INTERFACE USER INTERFACE MODULE 3 Lynx MODULE 4 TM TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE CONTROL SYSTEM Lynx TM TEMPERATURE USER INTERFACE MODULE 4 Additional Uses: Many other industries have multiple-step processes that need temperature-controlled solutions. BriskHeat can design almost any flexible heater, insulator, and temperature controller system to meet those application requirements. Industries Types of Users Cosmetics General Manufacturing Oil & Gas 22 Food Processing Wastewater Facility Maintenance Production Manager Process Engineer Design Engineer Plant Manager Toll Toll Free: Free: 800-848-7673 800-848-7673 | Phone: | Phone: [phone] | BriskHeat.com | BriskHeat.com | Email: | Email: [email protected] [email protected] | Fax: | Fax: [phone] © © BriskHeat BriskHeat Corporation. Corporation. All All Rights Rights Reserved. Reserved. 20-01 19-03