Apparel Online India Magazine April 1st Issue 2019 | Page 15

SUSTAINABILITY In the past three years, MUD Jeans’ sales has  grown by 147 per cent. The company supports ‘positive activism’ and believes that everyone in the supply chain should get a fair living wage. The brand’s whole collection is made from four different fabrics (three stretch fabrics and one rigid fabric). Two fabrics contain 23 per cent post-consumer recycled denim, 75 per cent ECOCERT organic cotton and 2 per cent elastane. The rigid fabric contains 40 per cent post- consumer recycled cotton and 60 per cent organic cotton. Certifications • Organic cotton:ECOCERT certified • Recycled cotton:GRS certified The mission of the company is to radically change the fashion industry by taking a pair of jeans and producing it in the most sustainable way without losing a timeless sense of style. This is how it becomes extremely easy for the consumers of MUD Jeans to participate in the mission. The company is trying to change the fashion industry by nine different ways as mentional below: Circular Economy: At the moment, the company’s jeans contain between 23 per cent to 40 per cent post-consumer recycled denim. The recycling process saves resources but is more expensive than the production of virgin cotton. The reason for this is that one pays the actual costs of the product, rather than taking shortcuts on the back of others. Fair Fashion: If something is surprisingly cheap, someone else, somewhere in the world, is paying for it. That’s why the company keeps its supply chain short, and sees its suppliers as friends rather than as business acquaintances. The company is proud to state that its denim experts in the factories sew and stitch with a smile on their face and earn above minimum wage. Zero-impact Jeans: The company has eliminated PP spray, uses Cradle2Cradle (C2C) indigo dye and its laundry recycles 95 per cent of its water through reverse osmosis. Its paper tags are C2C certified. Premium Quality: The company claims that its styles are made to last. By buying MUD Jeans, customers are officially entering the ‘Slow Fashion’ movement. Organic and Vegan: MUD Jeans consist of recycled and organic cotton and uses printed labels instead of leather patches. No animals, plants or people are harmed during the production of its products. Repair Service: MUD Jeans follows the concept that its customers should wear the company’s jeans as long as possible. For the members of its MUD community, the company offers free repairs during their leasing period to make them wear and love their MUD Jeans even longer. • Indigo DyStar Dye: C2C certified • Paper labels:C2C certified • Zippers:OEKO-TEX certified • All MUD Jeans: Nordic Ecolabel certified By 2020 • The brand will conduct an LCA study from 2020 onwards, wherein the aim would be to set CO 2 reduction goals that go beyond carbon neutral. • 2020 will also see the brand do a new social audit to get insight into the wage situation, working environment and equality at Yousstex International, Tunisia (only supplier of MUD Jeans). Reuse of Old Jeans: The company takes back pre-loved denim, irrespective of any brand (just needs to be made of 96 per cent cotton or more.) With this, the customers get € 10 off on their purchase or a month-free lease and the company recycles the denim into a new and interesting pair. Upcycled Jeans: With the strong belief that good quality, pre-loved MUD Jeans deserve a second chance, the company sells used MUD Jeans through its vintage programme. The jeans are washed and, if needed, fixed up with some repair love. It even rescues jeans with little production faults and makes them extra cool by customising them. Lease A Jeans: ‘Lease a Jeans’ model is an innovative approach that aims to prevent overconsumption. Consumers can ‘rent’ the jeans and return them to the company after a year of use. By doing this, the company remains the owner of the raw materials. • Buttons and rivets: OEKO-TEX, ISO 14001 and ISO 19000 certified Growth plan According to MUD Jeans, in order to thrive as a company, they need to explore economies of scale in terms of production and raw materials. Therefore, they want to grow until they reach a production level of half a million jeans/year (currently selling 25,000 jeans in 300 stores, in over 29 countries). From there on, they can stabilise their growth. Manufacturing front Tejidos Royo, the fabric mill of MUD Jeans, has two wastewater treatment plants and each plant is used to remove solid materials, organic materials and chemicals from the water used in production so that it can be returned to nature with a minimal environmental impact. Rather than ‘washing’ jeans, it prefers innovative techniques, such as laser and ozone technologies which result in reduced water consumption compared to the traditional production processes. Tejidos Royo has also developed a dyeing technique called ‘dry indigo’. Through the use of foam dyeing, this technique allows Royo to dye yarns with indigo dye without using any water at all. Additionally, this allows Royo to use 90 per cent fewer chemicals. At Yousstex International, 95 per cent of the water used in production is recycled through reverse osmosis, the remaining 5 per cent is evaporated. This 5 per cent is then refilled with rainwater, so no fresh water is used in production. www.apparelresources.com | APRIL 1-15, 2019 | Apparel Online India 15