Apparel Online Bangladesh Magazine Magazine May 2018 | Page 26

EXPORTER STRATEGY ESSENTIAL The team from The Delta Group visited Ngai Shing booth during Garmentech ’18 as it looks to diversify in shirt manufacturing such as buyers’ pressure of reducing margins that can break or make a factory. Delta Fashions has dedicated some specific numbers of lines to the specific products. 10 lines have been dedicated to chinos, whereas cargos are being manufactured on 15 lines. Interestingly, no other products are ever diverted to these lines neither are more lines assigned to these products in order to balance the lines and the production of other products. “Our strategy also includes the line allocation and, according to us, this is the only way to sustain in business else you are out,” asserts Rupak. Further, the factories have implemented proper quality systems as per standards that have helped Delta reduce the rejections. In fact, the Defects per Hundred Units (DHU) at Delta currently stands at just 4 per cent, which is quite an appreciable figure.“Generally, people have 7 per cent DHU which is not at all reasonable. Right planning, right tools, right SCM... are keys to bring the DHU down,” explains a positive Rupak. who are at least diploma holders and matured enough to handle the expensive sewing automats. “I do not assign sewing and monitoring task to the operators who are not diploma holders as it can cost severe damage to the expensive machines,” says Rupak focusing on the company’s belief that it’s a ‘Right Man’ behind the ‘Efficient Machine’. Further, once the employees are hired and have spent some days in understanding the mechanism of jeans automats powered by Euromac, Delta sends them to Euromac’s office in China for one month so that the machine’s inventors can guide and train this manpower in the correct direction. Considering that training is a necessary element, Rupak confirms, “If I invest in machines, first I should know how to run them. I cannot depend on the technology providers to come to our factory and guide us. I have bought the machines, so it’s my responsibility to run them and fix them up.” Training of manpower plays key role in growth Efforts towards being a sustainable garment unit are exemplary Getting the right manpower in garment factories sometimes is a challenge. Specially, in a country like Bangladesh where over 4 million workforce is churning out garments day in and day out, the challenge is even bigger due to the rise of automation. In this scenario, Delta believes to hire only those people Bangladesh garment industry is rapidly and perpetually evolving as far as sustainability in the garment operations is c