Apparel Online Bangladesh Magazine April Issue 2019 | Page 27

EXPORTER PERSPECTIVE STATS AT A GLANCE (Crony Group) 2,00,000+ pieces produced per day Knitting Capacity: 60+ tonnes per day Dyeing Capacity: 65+ tonnes per day Yarn Dyeing Capacity: 15+ tonnes per day Embroidery Capacity: 4 million+ stitches per day Modern Garment Dyeing and Washing Capacity: 50,000+ pieces per day All accessories made in-house “We do all kinds of knit items as well as sweaters. However, none of our products are very basic while production procedures are rather efficient too. To put it in technical perspective, SMV of Crony Apparels is 11.5 and our average SMV across all production units is around 9.5. Even in kidswear, average product price is around US $ 2.5-3,” explains the MD of the company. Despite this, Sunny feels that in the prevailing scenario, the need of the hour is to take a step further towards attaining more flexibility while also enhancing the product portfolio, loaded with offerings that are in global demand and comes with decent price tags. “Even if order volumes for heavy knit items are substantial, we are also open to doing smaller runs. We are working for various retailers whose MoQs are very small… For Galeria Kaufhof, orders are as small as 2,000 pieces/colour but prices are almost thrice the regular items,” underlines Sunny, who is now enhancing the product basket with more value- added and critical items. Of late, Crony Group is moving into sportswear and outerwear. For the outerwear facility, it has got into technical collaboration with a Chinese company. The building for the outerwear facility is reportedly almost 80 per cent complete and workers’ training is ongoing. “We are planning to start with 10 lines and will gradually move up to 30 lines. Around 100 workers have successfully completed training,” elaborates Crony Group’s MD, while adding that in today’s age of fast fashion where turnaround time is very, very short, success in business calls for much more than just fine- tuning operations and enhancing product portfolio. “Over the last couple of years, we have increased our capacities, and this increase has not just only been for readymade garments. We’ve augmented our capacities in all aspects including washing (capacity of 10 tonnes/day currently), printing (digital and rotary – current capacity 20 tonnes/day), dyeing (increasing by 40 tonnes/day to reach 80 tonnes/ day),” Sunny underlines. The increase in in-house capabilities has been a two-pronged approach to tackle the need of sharper lead times as well as opening options for value- addition. The only worrying factor for him now is something on which Sunny hasn’t FA C T S l Of late, Crony Group is moving into sportswear and outerwear. For the outerwear facility, it has got into technical collaboration with a Chinese company. The building for the outerwear facility is reportedly almost 80 per cent complete and workers’ training is going on. l The increase in in-house capabilities has been a two pronged approach to tackle the need of sharper lead times as well as opening options for value-addition. l Under the visionary leadership of Sunny, Crony Group added nine more entities including subsidiaries like Abanti Colour Tex Ltd., Crony Tex Sweater Ltd., S.S. Cotton Fabrics Ltd., Crony Apparels Ltd. and Crony Embroidery & Printing Ltd., all of which are associated with apparels. got any control. “Infrastructure is emerging as a major hindrance; for most of the buyers, we hardly get two week’s time to finish production and dispatch orders. Due to the lack of deep sea port and inadequate road facilities, substantial amount of time is wasted in transportation,” points out the astute businessman. According to Sunny, due to the existing infrastructural bottlenecks, retailers prefer to place the first order in Bangladesh (as it gives them time enough to get orders on time) while the repeat orders go to other manufacturing hubs. “The second and third orders mostly go to countries in East Europe, China and Turkey even when they charge more than Bangladesh, thanks to better infrastructure and connectivity,” Sunny says. Given the fact that global fashion retail market works under very tight schedule, where shipment delays are equal to business losses, Bangladesh stands a chance to grow further only if it works on improving infrastructure. “Our business will automatically grow when the repeat orders (around 30 per cent) that are now routed elsewhere come to Bangladesh. But for that, we need better infrastructure and port facility,” observes Sunny, who is keen on spreading his client-base beyond the traditional apparel export destinations. The new buyer, Balabala, which is a kidswear specialist with around US $ 3 billion retail business, is what the MD of Crony Group has been waiting for to make a foray into the Chinese domestic market. “There aren’t many from Bangladesh to start direct exports to China and Crony is one amongst the handful. Through Balabala, we have now got direct access to the highly-potential domestic market in China,” concludes the owner of Crony Group, sounding hopeful of reaping dividends from the various changes that have been brought keeping up with the current challenges and opportunities. www.apparelresources.com | APRIL 2019 | Apparel Online Bangladesh 27