APE February 2023 | Page 28

SUB FEATURE

RAP

SAVES THE ENVIRONMENT AND MONEY

Use of recycled asphalt pavement makes sense

By Jeff Winke

It makes total economic and environmental sense to use recycled asphalt pavement ( RAP ) in an asphalt mix design . According to the Federal Highway Administration , there are approximately 2.8 million miles of paved roadways in the U . S . which meant that approximately 18 billion tons of asphalt were used to pave them . And since nearly all asphalt pavement material that is removed from existing roads can be recycled this provides a huge opportunity .

The management of RAP is important because it holds many resources with high value such as oil and sometimes scarce aggregate .
Cold milling is an integral part of the construction cycle of many roads . Asphalt milling removes an old and worn wearing course . It can also be used to improve the surface friction or remove ruts on a wearing course that is otherwise in good condition . Those asphalt millings can become recycled material that can be put back into future roads .
Best practices for milling should always be considered in order to produce a consistent , quality product . The speed of the milling machine can make or break both the quantity and the quality of the material milled . In order to achieve a quality milled material , start and stop slowly . Starting too fast will make a dip . When starting , move forward at a slow pace so the rear tracks can walk into the cut which allows the hydraulics for all legs to adjust accordingly . When stopping , slow down before coming to a complete stop . Also , be sure to maintain a consistent speed when milling . Milling at high speeds puts unneeded wear on the machine and will create a coarse pattern . This can result in larger RAP material , which means the material may have to be run through a crusher before it is useable .
Newer milling machines will have different drum speeds , which , of course , is different than machine speed . Running a milling machine at the highest drum speed at a lower machine speed will help achieve a fine quality texture . This also can make for better sizing of RAP material .
It is also recommended to mill surface
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