American Motorcycle Dealer AMD 251 June 2020 | Page 48
Easy Install Viking Handlebars
Seats, 'bars, air filters, pipes and mirrors. Traditionally
at least three or four of the first five items that riders
change on the new or newly bought used motorcycle
- throw levers, cables and hoses, tires, brakes and lights
into the mix - and you have 'New Bike Make-Over 101'
right there.
Upstate New York based Magnum Shielding checks at
least two of those boxes that are among the highest
on the list. Best known for their DOT approved
stainless steel and aramid fiber construction brake
lines (hoses) and control cables, recent years have seen
Magnum emerge as one of the fastest growing
handlebar, conversion and install kit manufacturers on
the market.
Whether it's for increased comfort, style, or both, one
of the most popular bar styles is pointed bars - in
Magnum's case their Viking handlebars.
"Aside from their great looks and comfortable design,
what really sets Viking handlebars apart from the
competition is the ability to easily run the internal
wiring (with the vinyl covering) through the
handlebar," says Magnum's Tom Vierthaler.
"All dealers and technicians know that running the
harness and wiring through the peak can be the worst
part of their day. An installer can spend hours trying
to get the wiring (without the vinyl jacket) to pass
through these corners, only to end up chafing or
damaging the wiring in the process."
Some handlebar manufacturers put immense efforts
into ensuring that the inside of the peak, where the
two bars are welded together, is smooth and void of
jagged edges and welding slag to improve harness
installations. But even so, the wiring can still get hung
up or snagged by the edges and easily scrapped down
to the bare wire - or even broken.
"In reality, the real routing issue is caused by the lack
of room or 'pivot radius' space within this passage
area. Installers try to solve these problems by running
wires individually, but it is very time- consuming and
generally requires significantly higher installation
charges," says Tom.
Magnum says it has solved the problem with their
Viking handlebar kits. The features incorporated into
the pointed handlebars were novel enough to apply
for a U.S. patent.
"We have designed our Viking handlebars specifically
to make the ease of installing internal wiring
harnesses a top priority with a design that provides a
clean and smooth, burr-free internal radius. This
design creates 50% more clearance within this
passage area of the handlebar's peak.
"That additional clearance provides ample room to
allow the complete wiring harness, along with the
factory vinyl covering and the terminal connections
(where wiring extensions were added) and their
respective shrink sleeves, to easily be passed through
the point and installed without any hang-ups or
damage. While CAN bus wiring can be relatively easy
to pull through a handlebar, older models, which
require 8 to 12 wire (per side) harnesses with bulky
terminal connections, can be a time-consuming pain
in the neck!
"With our Viking kits, the installer can even pull the
electronic throttle control wires through at the same
time."
Magnum's patent claims revolve around the point of
the handlebar - comprised of two angle-cut tubes.
Magnum's patent sees at least one of them, and
preferably both, flared at the bottom of the oval cut.
This method significantly increases the pivot radius of
the internal space and provides for an open and
smooth path for the wiring harness to follow.
Tom says that they knew that a ground or chamfered
surface alone wasn't enough if the goal is to be able
to run OE vinyl covered harnesses (as is) quickly
through the handlebar - "which is why our design is
so unique and desirable.
"We pre-load our EZ pull-thru sleeving into every
Viking handlebar to make the job even easier. Just
insert the wiring harness into the sleeve and pull the
wires through the bars - it really is that simple!"
Made with a premium, high-quality construction that
includes machined control mounts and holes for
internal wiring and slots for electronic throttle control
(that are all burr-free), the handlebars are 1 ΒΌ"
diameter, CNC mandrel bent "for a great looking,
accurate fit" and work with standard controls -
including hydraulic clutch - and incorporate wrist
angles "engineered for riding comfort."
The aggressive-looking Viking handlebars are
available in 10, 12, 14 and 16-inch Bagger and 12, 14
and 16-inch ape hanger styles. Both are available with
high luster chrome or gloss black powder-coat
finishes.
Magnum has complete handlebar installation kits for
most Harley models 1996 and up "for every budget."
Magnum Shielding has been a Tier-1 manufacturer of
premium, matching braided products for over 37
years, including brake lines, control cables and ignition
wires. Every Magnum Shielding brake line is pressure
tested and fully compliant with all DOT FMVSS-106
specifications and is assembled in
the USA.
MAGNUM SHIELDING
Pittsford, New York, USA
Tel: 585 381 8380
[email protected]
www.magnumshielding.com
'Gen 4' Speaker/Amp Kits - No Re-Flash Required
Canadian audio specialist
Hogtunes' new 'Gen 4'
speaker/amp kits feature a 225
watt 2-channel amplifier and
Hogtunes' latest 'Gen 4' front
speakers with upgraded mesh
grills. Three kit versions are
available, based on 2014 and
later models, for Ultra/Trike,
Street Glide and Road Glide.
These new G4 speakers are said
to offer a superior bass response and allow
for a higher power handling than previous
versions. The amplifier features Hogtunes'
R.E.M.I.T technology (Reduced Electro
Magnetic Interference Technology), "which
allows for excellent FM reception from a
Class D amplifier."
Indeed, Hogtunes says that with a factory
antenna it is getting around 95% FM signal
with this amp and that the weather resistant
speakers and components are "designed to
handle the elements and cleaning."
The upgraded speakers are said to provide a
higher quality sound and better bass
response - "this allows the rider to hear
music clearly, even at riding speed."
The kits ship complete, with all wiring and
harnesses included, and are an easy to use
plug and play design with no wire cutting
needed. The kits are easily expandable.
PARTS AND ACCESSORIES
Hogtunes owner Mike "Pez" Pesdirz says
that "like all Hogtunes products, everything
is built specifically for a Harley-Davidson
motorcycle - we do not sell what are
basically car audio products retrofitted for a
motorcycle, and our amplifiers are made
specifically to work with the factory radio
with no re-flash required."
The speakers and amplifier and
componentry in Hogtunes' kits are IP
(Ingress Protection) rated at 65 - which is
very high - and the company backs its
products with a 3-year guarantee on the
amplifiers and a 20-year guarantee on the
speakers.
HOGTUNES INC
Barrie, Ontario, CANADA
Tel: 705 719 6361
[email protected]
www.hogtunes.com
48 AMERICAN MOTORCYCLE DEALER - JUNE 2020 www.AMDchampionship.com