American Motorcycle Dealer AMD 172 November 2013 | Page 53

S&S Cycle three-piece flywheels S&S Cycle has identified the need for stronger flywheels in tuned engines. A particular problem with tuned stock Harley-Davidson motors can be that the stock flywheels shift out of true. To deal with this issue S&S Cycle is now producing three-piece flywheel assemblies with integral sprocket and pinion shafts, an all new connecting rod and crankpin. The company states that the new assemblies are a vast improvement over stock, and are even superior to its own flywheels produced previously. The heat-treated 4140 material is claimed to be not only harder than stock but also 114 percent stronger. Due to the use of this harder material the need for a thrust washer is eliminated. In addition, a larger 1.671in diameter crankpin with a five percent increased cross-sectional area for increased crank-pin clamping force is employed, as is an integral mainshaft to eliminate two potential points of weakness. Reduced mainshaft deflection at high rpm produces less vibration and reduced piston and rod side-thrusting, which prevents oil pump damage. Less vibration is also achieved through consistent balance and precision-machining to produce truer flywheels, and they are trued to within .0005in and the TIR rod bearings have 20 rollers instead of the 18 used as stock. S&S Cycle is making the three-piece flywheel to fit ‘99-’06 Harley-Davidson Big Twins (balanced and unbalanced models) and S&S T-Series Engine and Hot Set Up Kit replacement flywheels, and a second version for use in ‘07-’13 H-D Big Twins (balanced and