AMD 255 October 2020 | Page 26

CNC -machined billet end caps. designed with maximum visual impact. The huge 4.5- inch diameter and new, stylized billet end caps make a strong visual statement - one that matches the performance and the deep, throaty sound. Having celebrated our 40th anniversary last year, the 'Torquer 450' has been a great project with which to start our fifth decade." VANCE & HINES Santa Fe Springs, California, USA Tel: 562 921 7461 [email protected] www.vanceandhines.com The 'Secret Sauce' - the patent pending LS275 baffle "addresses the issues encountered when trying to develop the right sound and power from an oversized muffler." Available in chrome or black finish, this year's Torquer 450 slip-ons are their newest entry into the 4.5-inch diameter segment of the exhaust market that they created, and 35 year Vance & Hines veteran Eddie Tejeras says that they are the best performance of any Vance & Hines slip-on exhaust yet produced. "Listening carefully to riders at the rallies we attend, and based on the miles we do testing our products, the overwhelming feedback from M-8 owners was that they wanted a sound that was both emissions compliant and that expressed the new level of smooth power that Harley had delivered with the new engine. "Of course, they also wanted it at an affordable price. The sweet spot that we kept hearing was $599.00 MRSP - that would have to be the target, so we threw that one at our R&D and engineering teams, and a year later they delivered." Mike Kennedy, V&H President, picked up the story: "The target was to give the market a 4.5" muffler with a billet end cap and the quality and reliability that the Vance & Hines name has always meant. The result is the 'Torquer 450,' and part of the secret to being able to deliver such an awesome product at such an exceptionally good price-point has been the huge strides that we have been able to make to improve production timeliness through manufacturing efficiency and flow improvements following the 'Unwind'. "We have been able to implement changes and develop processing to the point where we can lasercut the 4.5" raw material, spin-form the tube, stamp it with the V&H brand ID, assemble the completed muffler with the CNC-machined billet end cap and baffle, and get it through shipping and get it loaded ready for delivery, all in just one day - and all with that magic $599.00 MRSP start-point to make them the lowest priced 4.5" mufflers on the market." If there is R&D 'secret sauce' to the engineering that has made the 50-State emissions compliance and sought-after sound and performance possible, then the all new patent pending LS275 baffle is it. Designed to deliver the required sound and power, "it addresses the issues encountered when trying to develop the right sound and power from an oversized muffler," says Mike. "That is what our team achieved with the new LS275 baffle." "When we develop a new baffle, we start with a clean sheet," explains Eddie. "Our engineers begin in CAD, work through several designs, and then our R&D fabricators build prototypes that we take to our testing department. We’ll often go through many iterations until we find the right formula that checks all the boxes. "With the LS275, we didn’t want something that was just going to be louder. It had to have great performance and the right kind of tonal quality - the convincing, characterful sound that our riders told us they were looking for. "Through all the work that went into this project, we finally arrived at something that is so unique that we knew we had to apply for a patent on it. Everyone on the team felt that with the free flowing LS275 we had hit on something special, and the response from our customers has been the proof that we got it right - they love it." Let's face it, nobody loves the sound and feel of a Harley-Davidson more than Hall of Fame drag racer and co-founder Terry Vance. "I was hearing the same as everyone was on our show trucks. Consumers wanted better sound from their M-8 Harley touring bike exhaust. Simple. "On my annual trip to the Sturgis Rally, other riders told me they couldn't find slip-ons that delivered great sound from a 4.5 incher on the M-8, so it was clear - we needed to reinvent the 4.5-inch category that we had created. "Milwaukee-8 motors do tend to favor a more open type muffler, especially when big bore kits are added, and after less than a year of having them on the market, the feedback we are getting is that although we designed them for the stock M-8 configuration, unusually for a replacement slip-on they would also be great with a flowed header (like our Power Duals) on a 131 motor. "Down the years we have also learned that style is important to every rider, more than most exhaust manufacturers realize, so the new mufflers were also 26 AMERICAN MOTORCYCLE DEALER - OCTOBER 2020 www.AMDchampionship.com