African Mining January - February 2019 | Page 38

Hard issue Salt water could be the answer What is reverse osmosis? While other countries and cities in Africa, most notably Cape Town in South Africa, have struggled to overcome its water provision challenges, the Erongo plant was built in two years. Moreover, it is a simple and straightforward processing plant. Although, understandably, the process requires a lot of electricity and the initial capital costs are high, the long-term benefits far outweigh the costs. Osmosis is the process where water moves from a dilute solution on one side of a semi-permeable membrane to a concentrated solution on the other side. In reverse osmosis (RO), this process is reversed: water passes from the concentrated solution on one side of the membrane to the dilute solution on the other side. High pressure is required to drive the RO process — the feed stream is pressurised to about 70 bar. Energy from the brine stream is used to pressurise a portion of the feed stream, thus reducing the electricity consumption of the process. The EDP is not only a case study for mining companies operating in desert or semi-desert areas, it is proof that salt water can provide coastal populations with potable water. More than that, it shows that if government and the private sector work together, it is much easier to find solutions to what is not always such complicated problems. Although the plant is owned by Orano, it was designed, built, and is operated and maintained by South African-based Aveng Water, part of the Aveng group of companies. Aveng Water also operates two acid mine drainage (AMD) treatment plants in Mpumalanga. “There are major differences between a desalination plant and an AMD plant,” says Dave Baillie, plant manager at the EDP. Baillie worked at the Middelburg Water Treatment Plant before he moved to Namibia. “It is a similar process in terms of ultra- filtration (UF) and reverse osmosis (RO); however, at an AMD treatment plant, there are large processing steps to precipitate out 36 AFRICAN MINING JANUARY - FEBRUARY 2019 To prevent fouling of the RO membranes, the seawater feed to the RO units has to be filtered. This is done in three separate stages. Source: Orano Mining the magnesium and calcium before the water can be processed through the RO membranes,” says Baillie. Desalination process “The first step,” explains Lazarus Gariseb, production superintendent at EDP, “is the collection of seawater through an intake unit anchored one kilometre off the coast at a depth of 10m.” The seawater passes through a screen that catches anything larger than 40mm in diameter, thus removing large debris, aquatic plants, fish, and animals. www.africanmining.co.za