press brakes can be used as a manual operation while the remainder of the machine is utilised in full automatic mode . ICS Robotics & Automation Ltd provided the full Turnkey solution which included full training to cover robot programming , vision training and overall system operation . Full on site commissioning and support was also provided with remote support utilising the VPN connection to the system was also included to allow ICS Robotics and Automation Ltd to provide timely breakdown and support services .
The main Components used in the robotic automated brake press system were
• Robots - 3 off Kuka KR10 R1100 with Ready to Pilot option and safe range monitoring .
• Vision System - Keyence XG- X2200 vison controller with 2Mp Monochrome vision cameras
• Pneumatics - SMC ZK2 Vacuum ejector
• Press Brakes - 2 off Bystronic Xpert 40
The investment made by Wesbart Ltd in this automation process has allowed them to continue to compete across Europe with the view of opening new markets in the US . For larger batch production , it also improves their quality and production costs .
Robotic automation has removed the monotonous task of folding thousands of the same component allowing staff members to focus on more challenging and involved bespoke products . It has allowed Wesbart Ltd to offer their products to the market with a reduced lead time due to increased production hours and increased efficiency whilst reducing waste caused by human error . Staff members will not develop repetitive strain injuries as a result of carrying out the same tasks for serval days . Staff members selected to programme the automation equipment also have the opportunity to increase their skill set .
Based on their positive experience with ICS Robotics and Automation Ltd , Wesbart Ltd are now looking at other areas in the manufacturing process that can be automated . There are plans to extend the conveyor or add a pick and place robot so the punched parts can be placed directly onto the conveyor ready to be folded , this removes the need to collect parts after punching and place them on the conveyor . There are also plans to review other processes within the company such as product assembly with the option of introducing future automation .
www . ics-robotics . co . uk
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